iS6052 CCI – rapid and reliable conformal coating inspection for sensitive electronics
In industries such as automotive, aerospace, medical, and telecommunications, ensuring the reliability of technical end products is paramount. Following soldering, circuit boards require protective coatings to safeguard electrical contacts against moisture, corrosion, and environmental contaminants, thereby guaranteeing long-term functionality. Viscom's automatic conformal coating inspection system addresses this critical need by meticulously examining circuit boards for the presence of coating, surface defects, and coating thickness.
The iS6052 CCI system stands out with its integrated UV LEDs, which effectively enhance the contrast between coated and uncoated areas. Featuring a camera resolution of up to 12 μm/pixel, this system offers unparalleled clarity, making it easy to identify cracks, blisters, smears, and coating splatter, even on surfaces with thin or silicone-containing coatings that may have weaker reflective properties.
Moreover, with an upper transport height of 115 mm, the iS6052 CCI system ensures flexibility during final inspections of fully assembled PCBs. This versatility allows for comprehensive quality assessments, further enhancing the reliability and performance of end products across diverse industries.
Highlight
- Precisely detects missing or defective conformal coatings
- Easily adaptable to various conformal coatings
- Upper transport clearance of up to 115 mm
- Angled views for reliable inspection of/on component pins
- Wet inspection enables a check before the conformal coating cures
- Special premium-grade, high-power LEDs can be used for coatings containing silicone or particularly thinly applied coatings that are less reflective
Connectivity
- Global libraries, global calibration: transferability to all systems
- Maximum inspection program optimization through integrated verification
- Global libraries, global calibration: transferability to all systems
- Verification, off-line programming and much more
- Complete statistical process analysis
- Independent real-time image processing with Viscom analysis tools
- High-performance OCR software
- optional connection to the digital multi-purpose platform vConnect
Inspection
- Conformal coating: Standard and special coatings
- Scope: Dry and wet inspection, integrity of coated areas and defects in the coating, layer thickness measurement
- Defect: Coating splatter, coating smearing, scratches, blisters, orange peel
Viscom AG is a leading global provider of automatic optical and X-ray inspection systems for electronics production. Viscom AG develops, manufactures, and sells high-quality inspection systems. The product portfolio encompasses the complete bandwidth of optical and X-ray inspection operations, especially in the area of electronics assemblies.
